Tool simulation (QExample)

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Tool simulation (QExample)

There are two tool simulation types in QForm UK:

in Postprocessor mode, after the shape change simulation of the workpiece

in Coupled deformation task mode, when the stress-strain state of the tool is calculated during the simulation process of the workpiece shape change.

Below considered the tool simulation in the Postprocessor mode in Operation 3 of QExample case.

Select the simulation step that corresponds to the maximum load on the tool. To do this, click the button Graphs1_tool_simulationand graph the function Load(Time) for Tool 1. Exactly for this step it is reasonable to perform the tool simulation:

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To implement tool simulation, it requires to set rigid fixing of tool in the tab Boundary conditions. Highlight Tool 1, and a list of boundary conditions will appear below. Click Rigid fixing:

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Select the domain shape, for example, Cylinder:

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Enter the dimensions of the cylinder domain manually or using the tool Dimensions alteration mode5_tool_simulation, then using the tool Positioning6_tool_simulation move the created domain to intersect the fixed part of the tool. Click Done:

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Similarly, set the rigid fixing for Tool2.

Click the button Tools simulation:

8_tool_simulation

In appeared window toolssimulation, press the button Simulation:

9_tool_simulation

QForm UK will suggest to save the changes. Click yes.

After that, the tools simulation will be done, a vertical blue dash will appear on the selected simulation step in the results scroll field14_tool_simulation, and in the tab Tool  fields the calculated fields will be displayed. Activate, for example, Effective stress:

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Comparing the value of effective stress with the yield stress of the tool material, it's possible to estimate the probability of plastic deformation.

To show the displacement along oz select Displacement Z, as in the picture below. Need to pay the attention that the upper tool and the workpiece are hidden, the symmetry display of the tool is active using the button Symmetry12_tool_simulation.png on the tool bar and the edges are hidden limiting the symmetry using the button Show/hide edges13_tool_simulation.png:

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See also:

Boundary conditions

Coupled deformation task 2D-3D